Imagine a Morning in a Small Café
You own a cozy little bakery. Every morning, you face the same question:
How many buns should I bake today?- If you bake too many, some buns go stale and end up in the trash. That’s a loss.
- If you bake too few, a customer might walk in, not find their favorite bun, and leave. That’s lost revenue — and maybe even a lost loyal guest.
This is
Demand Planning.
Only in big companies, instead of buns, it's shampoo, chocolate, juice, medicine, clothes, or even cars. And instead of one owner — it’s a team of experts, tools, and models trying to guess:
What will the customer want, how much, and where — in the future?📚 The Scientific Definition
Demand Planning is a structured process of forecasting future customer demand (Demand Forecast), which helps companies:
- produce the right amount of products,
- buy raw materials,
- plan logistics,
- coordinate marketing and sales.
🎯
The goal is not just to “guess sales,”
but to ensure
balance: no overstock, no shortages, no chaos.
❗ Why Is This So Important?
- If the forecast is too low → products go out of stock, unhappy customers, lost sales.
- If it’s too high → inventory piles up, money is locked in warehouses, lower profits.
- If the forecast is made randomly → chaos, stress, delays, and burnout.
🥐 From Buns to Global BusinessLet’s scale up.
At
Nestlé, one of the world’s largest FMCG companies,
hundreds of specialists are responsible for Demand Planning.
Each region builds its local forecast — later combined into a
global model.
📍 For example:
A factory in Hungary makes chocolate for many countries. The demand forecast in Germany directly affects:
- factory load,
- cocoa purchasing,
- marketing campaigns,
- even the factory staff schedule.
✅ If the forecast is accurate — everything runs like a clock.
❌ If not — tons of chocolate sit in the warehouse, melting into lost money.
👩💼 Who Is a Demand Planner?
A
Demand Planner is the person who owns the forecast and aligns it with other departments — sales, marketing, finance, production.
They are not just “Excel fortune-tellers”. They are analysts who:
- gather data (sales history, promo, weather, trends),
- build forecast models,
- lead S&OP meetings (Sales & Operations Planning),
- explain to business what numbers can be trusted.
🧠 Glossary (Key Terms to Remember)Term | Explanation |
Demand Planning | Planning future product needs based on forecast |
Demand Forecast | The predicted customer demand |
Consensus Forecast | Agreed forecast across departments |
S&OP (Sales & Operations Planning) | A monthly process aligning forecast with production, supply, and finance |
🛠 Tools Companies UseYes — everything often starts with
Excel.
But as companies grow, they adopt more advanced systems:
- SAP IBP → used by Nestlé, Ritter Sport
- Anaplan → used by Unilever
- o9 → used by Kraft Heinz, General Mills
- Power BI → for data visualization in PepsiCo, Coca-Cola
- Forecast Pro, Gurobi, Python → for advanced forecasting in data science teams
But remember:
Tools are important, but
logic is more important.
Even Excel can be powerful if you ask the right questions.
🚫 Myth #1: “Just Forecast Sales — That’s Enough”Many companies think that a forecast is some “magic number” and once you have it — you’re done.
But actually, the forecast is just
the beginning. It’s a
starting point for discussion:
- Should we run a promotion?
- Do we have enough stock?
- Who is responsible if the forecast was wrong?
These questions are answered during
S&OP meetings, where Demand Planners meet with marketing, sales, finance, and supply chain.
📌 Mini Case: Starbucks and Customer BehaviorIn the U.S.,
Starbucks uses something called
behavioral forecasting.
They don’t just look at past sales. They also analyze:
- Weather (hot weather = more cold drinks)
- Seasons (Pumpkin Spice Latte in fall)
- Time & Location (downtown cafés have a spike in the morning)
That’s why the right product shows up at the right time — and it feels like magic. But it’s smart data behind the scenes.
🧾 ConclusionDemand Planning is
not just a table of numbers.
It’s the art of seeing the future through data.
It turns chaos into structure, guesses into decisions — and losses into profit.