Lesson 1

What is Demand Planning and why it matters

Imagine a Morning in a Small Café
You own a cozy little bakery. Every morning, you face the same question:

How many buns should I bake today?

  • If you bake too many, some buns go stale and end up in the trash. That’s a loss.
  • If you bake too few, a customer might walk in, not find their favorite bun, and leave. That’s lost revenue — and maybe even a lost loyal guest.
This is Demand Planning.

Only in big companies, instead of buns, it's shampoo, chocolate, juice, medicine, clothes, or even cars. And instead of one owner — it’s a team of experts, tools, and models trying to guess:

What will the customer want, how much, and where — in the future?

📚 The Scientific Definition Demand Planning is a structured process of forecasting future customer demand (Demand Forecast), which helps companies:
  • produce the right amount of products,
  • buy raw materials,
  • plan logistics,
  • coordinate marketing and sales.
🎯 The goal is not just to “guess sales,”
but to ensure balance: no overstock, no shortages, no chaos.

❗ Why Is This So Important?

  • If the forecast is too low → products go out of stock, unhappy customers, lost sales.
  • If it’s too high → inventory piles up, money is locked in warehouses, lower profits.
  • If the forecast is made randomly → chaos, stress, delays, and burnout.
🥐 From Buns to Global BusinessLet’s scale up.

At Nestlé, one of the world’s largest FMCG companies, hundreds of specialists are responsible for Demand Planning.
Each region builds its local forecast — later combined into a global model.

📍 For example:
A factory in Hungary makes chocolate for many countries. The demand forecast in Germany directly affects:
  • factory load,
  • cocoa purchasing,
  • marketing campaigns,
  • even the factory staff schedule.
✅ If the forecast is accurate — everything runs like a clock.
❌ If not — tons of chocolate sit in the warehouse, melting into lost money.

👩‍💼 Who Is a Demand Planner?

A Demand Planner is the person who owns the forecast and aligns it with other departments — sales, marketing, finance, production.

They are not just “Excel fortune-tellers”. They are analysts who:
  • gather data (sales history, promo, weather, trends),
  • build forecast models,
  • lead S&OP meetings (Sales & Operations Planning),
  • explain to business what numbers can be trusted.

🧠 Glossary (Key Terms to Remember)

Term

Explanation

Demand Planning

Planning future product needs based on forecast

Demand Forecast

The predicted customer demand

Consensus Forecast

Agreed forecast across departments

S&OP (Sales & Operations Planning)

A monthly process aligning forecast with production, supply, and finance



🛠 Tools Companies UseYes — everything often starts with Excel.
But as companies grow, they adopt more advanced systems:
  • SAP IBP → used by Nestlé, Ritter Sport
  • Anaplan → used by Unilever
  • o9 → used by Kraft Heinz, General Mills
  • Power BI → for data visualization in PepsiCo, Coca-Cola
  • Forecast Pro, Gurobi, Python → for advanced forecasting in data science teams
But remember:
Tools are important, but logic is more important.

Even Excel can be powerful if you ask the right questions.

🚫 Myth #1: “Just Forecast Sales — That’s Enough”Many companies think that a forecast is some “magic number” and once you have it — you’re done.
But actually, the forecast is just the beginning. It’s a starting point for discussion:
  • Should we run a promotion?
  • Do we have enough stock?
  • Who is responsible if the forecast was wrong?
These questions are answered during S&OP meetings, where Demand Planners meet with marketing, sales, finance, and supply chain.

📌 Mini Case: Starbucks and Customer BehaviorIn the U.S., Starbucks uses something called behavioral forecasting.
They don’t just look at past sales. They also analyze:
  • Weather (hot weather = more cold drinks)
  • Seasons (Pumpkin Spice Latte in fall)
  • Time & Location (downtown cafés have a spike in the morning)

That’s why the right product shows up at the right time — and it feels like magic. But it’s smart data behind the scenes.


🧾 ConclusionDemand Planning is not just a table of numbers.
It’s the art of seeing the future through data.
It turns chaos into structure, guesses into decisions — and losses into profit.


Quiz: What Is Demand Planning?

1. What is Demand Planning?





2. What happens if demand is underestimated in the forecast?





3. Who is involved in the Consensus Forecast process?





4. Which of the following can influence demand?




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